Using exact-length PV connectors in PtD reduces electrical hazards and ergonomic risks, prevents misconnections, and avoids solar panel damage.
Hazard Analysis — Electrical shocks, burns and/or electrocution
Problem:
Workers that install solar panels may face hazards from electrical shocks, burns and/or electrocution.Risk Description:
An electric shock is the passage of an external electrical current between parts of the body or through the body which can cause injury or death. Coming in contact with electrical currents may result in shocks and electrical burns, and potentially cause death if a worker is exposed to a lethal amount of electrical energy.
The electrical stimulation from shocks can sometimes cause muscles to contract. This "freezing" effect makes the person unable to pull free from the circuit which increases the length of exposure to the electricity. This current can cause skin blisters which in turn can reduce the body's resistance thereby increasing the dose of the current. The longer the exposure, the greater the risk of serious injury.
Shock-related injuries can lead to three different types of burns:
- Electrical burns, among the most serious burns, occur when an electrical current flows through tissues or bones. This passage of current can generate enough heat to cause internal burns which can lead to tissue damage.
- Arc or flash burns result from high temperatures caused by an electric arc or explosion near the body. An arc flash occurs when electrical equipment explodes and causes a burst of radiant energy outwards.
- Thermal contact burns result when the skin comes into contact with hot surfaces of overheated electric conductors, conduits, or other energized equipment. Moreover, they can also be caused when clothing catches on fire through the ignition of an electric arc.
The term "electrocution" is used for electrical shocks that results in death. For an electrocution to occur, the human body must become part of an active electrical circuit, having a current capable of over stimulating the nervous system or causing damage to internal organs, usually by internal burns.
Assessment Info:
An energized, or "live," conductor may not appear any different than a dead conductor. For that reason, electrical hazards are usually not apparent. Assessment of electrical contact hazards should be an integral part of the site safety planning process. If someone contacts a source of electricity, the extent of injury depends on these factors:
- The magnitude of the current (affected by the voltage and resistance)
- The pathway of the current through the body
- The flow duration of the electrical current
- The confinement or pathway followed by the plasma in case of an arc
To assess the exposure to potential electrical contacts and arc flashes, it is important to determine:
- If electrical tools are free from wears and tears or any other defects due to normal use and the rugged nature of construction tasks; double-insulated tools usually add more protection.
- If there are warning or danger signs posted when electrical hazards are present; some signs will specifically indicate the approximate voltages.
Here is an example of an electrical hazard checklist.
Regulations & Standards:
Under 29 CFR, Part 1926 in the Safety and Health Regulations for Construction, Subpart K of 29 CFR 1926.402 through 1926.408contain installation safety requirements for electrical equipment and installations used to provide electric power and light at the jobsite. These sections apply to both temporary and permanent installations used on the jobsite. These OSHA standards originated from the National Fire Protection Association Standards NFPA 70 and 70E.
The NFPA 70, also known as the National Electrical Code (NEC), and the NFPA 70E, also known as the Electrical Safety Requirements for Employee Workplaces, comprehensively address electrical safety regulations. The purpose of the NEC is the practical safeguarding of persons and property from hazards arising from the use of electricity. The NEC contains provisions considered necessary for safety and applies to the installation of electric conductors and equipment within or on public or private buildings or other structures, including mobile homes, recreational vehicles, and floating buildings; and other premises such as yards; carnival, parking, and other lots; and industrial substations. The NEC serves as the basis for electrical building codes across the United States.
The NFPA 70E contains rules necessary for the practical safeguarding of persons during the installation, operation, or maintenance of electric supply and communication lines and associated equipment. These rules contain the basic provisions that are considered necessary for the safety of employees and the public under the specified conditions. Unlike the NFPA 70, the NFPA 70E contains work rules in addition to installation requirements.
For determining the danger zone of arc flash hazard conditions, the Institute of Electrical and Electronics Engineers (IEEE) Standard 1584, Guide for Performing Arc Flash Hazard Calculations, provides guidelines to calculate the hazards of arc flash for different pieces of equipment in various power systems.
Federal OSHA Standards are enforced by the U.S. Department of Labor in 26 states. There are currently 22 states and jurisdictions operating complete State plans (covering both the private sector and state and local government employees) and 5 - Connecticut, Illinois, New Jersey, New York and the Virgin Islands - which cover public employees only. If you are working in one of those states or jurisdictions you should ensure that you are complying with their requirements.
Other Considerations:
Assessing Effectiveness of Electrical Safety Programs
In order to assess whether electrical safety programs are effective , here are some important elements that employers should keep into consideration to better reduce the risk of electrical contacts. The programs should:
- Be comprehensive; when necessary, revise existing programs to thoroughly address the area of electrical safety in the workplace.
- Be in compliance with existing OSHA regulations (see below "Regulations & Standards").
- Be in compliance with the National Electrical Code and the National Electrical Safety Code (see below "Regulations & Standards").
- Provide adequate training in the identification and control of the hazards associated with electrical energy in their workplace for the employees.
- Provide additional specialized electrical safety training to the employees working with or around exposed components of electric circuits. This training should include, but not be limited to, training in basic electrical theory, proper safe work procedures, hazard awareness and identification, proper use of PPE, proper lockout/tagout procedures, first aid including CPR, and proper rescue procedures. Provisions should be made for periodic retraining as necessary.
- Have proper procedures to control hazardous electrical energy which include lockout and tagout procedures and ensure that employees follow these procedures.
- Have safety meetings at regular intervals.
- Have scheduled and unscheduled safety inspections at work sites.
- Actively encourage all workers to participate in workplace safety.
- Have jobsite surveys before starting any work in order to identify any electrical hazards, implement appropriate control measures, and provide training to employees specific to all identified hazards.
- Ensure that proper personal protective equipments are available and worn by employees where required (this includes fall protection equipment).
- Have job hazard analyses of all tasks that might expose workers to the hazards associated with electrical energy and implement control measures that will adequately insulate and isolate workers from electrical energy.
- Have Identify potential electrical hazards and appropriate safety interventions during the planning phase of construction or maintenance projects. This planning should address the project from start to finish to ensure workers have the safest possible work environment.
