Solution Summary: Walk-Behind Concrete Scabblers with Vacuum Dust Control
A walk-behind concrete scabbler with vacuum dust control reduces dust exposure during the removal or roughening of concrete.
Description:
EDCO, Inc. Pneumatic Scabblers
- Used for removing spalled or deteriorated concrete, roughening surfaces for new overlays or coatings, reducing high spots or leveling uneven joints, sidewalk trip hazard repair, removing epoxy, creating slip-resistant surfaces, texturing parking garage ramps and breaking up ceramic tile.
- Points per head: 5 (9 point heads are available for the CD-5 model)
- Head impacts per minute: 1,200
- Vacuum take-off diameter: 2 inches
- Sound pressure level: Greater than 92 dBA (OSHA’s Permissible Exposure Limit for an 8-hour time-weighted average is 90 dBA)
Models | Compressed Air Supply Requirements | Maximum Removal Rate, square feet | Removal Depth per Pass, inches | Weight, pounds |
3-Head Scabbler (CD-3) | 100 cfm at 100 psi | 200 | 3/16 | 165 |
5-Head Scabbler (CD-5) | 160 cfm at 100 psi | 250 | 1/4 | 278 |
cfm = cubic feet per minute
psi = pounds per square inch
Compatible EDCO, Inc. vacuums: Vortex-200, Vortex-290 and Vortex-300
- Dust capacity: 9 gallons
- Filtration: main filter removes approximately 98 percent of particles, optional HEPA filter kit can be purchased
Models | Air Flow Rates, cubic feet per minute | Maximum Static Pressure, inches of water | Vacuum Power Requirements | Vacuum Weight, pounds |
Vortex-200 | 200 | 94 | 120 volts, 16 amps | 90 |
Vortex-290 | 290 | 75 | 120 volts, 19 amps | 169 |
Vortex-300 | 300 | 95 | gasoline | 285 |
Pentek Moose Concrete Scabbler
- Used for decontamination of large floor slabs in environments which require stringent control of airborne contamination and debris
- Scabbling bits/heads: 7, each 2-1/4 inches in diameter
- Points per bit: 7, tungsten carbide-tipped
- Cutting depth: 1/16 to 3/16 of an inch
- Cutting width:18 inches
- Bit/head impacts per minute: 1,200
- Production rate: 250 to 450 square feet per hour at 1/16-inch surface removal
- Electrical power requirements: 110 volts, 15 amps, single phase (or 240 volts, 7 amps)
- Air consumption: 315 cubic feet per minute at 90 pounds per square inch
- Vacuum take-off diameter: 2 inches
- Weight: 1,650 pounds
- Sound pressure level: Not available but likely to exceed 90 dBA (OSHA’s Permissible Exposure Limit for an 8-hour time-weighted average)
Pentek Squirrel II Concrete Scabbler
- Used to remove hazardous materials from cracks in concrete floors and slabs
- Scabbling bits/heads: 1, each 2-1/4 inches in diameter
- Points per bit: 4 tungsten carbide-tipped
- Cutting width:7/8 inches
- Maximum cutting depth: 2 inches
- Production rate: 50 to 60 linear feet per hour at 1/4-inch surface removal
- Air consumption: 38 cubic feet per minute at 90 pounds per square inch
- Vacuum take-off diameter: 2-1/2 inches (requires adapter to connect to Vac-Pac vacuum system)
- Compatible with Pentek’s Vac-Pac vacuum systems
- Weight: 180 pounds
- Sound pressure level: Not available but likely to exceed 90 dBA (OSHA’s Permissible Exposure Limit for an 8-hour time-weighted average)
Pentek Squirrel III Concrete Scabbler
- Used to pulverize, clean and texture concrete surfaces. It can operate in tight spaces such as corners, wall/floor joists, equipment pedestals, steps and under protruding equipment.
- Scabbling bits/heads: 3, each 1-3/4 inches in diameter
- Points per bit: 9, tungsten carbide-tipped
- Cutting width:6 inches
- Production rate: 20 to 30 linear feet per hour at 1/16-inch surface removal
- Air consumption: 60 cubic feet per minute at 90 pounds per square inch
- Vacuum take-off diameter: 1-1/2 inches
- Compatible with Pentek’s Vac-Pac vacuum systems
- Weight: 50 pounds
- Scabbling head vibration isolation technology completely eliminates operator fatigue associated with conventional scabbling equipment.
- Sound pressure level: Not available but likely to exceed 90 dBA (OSHA’s Permissible Exposure Limit for an 8-hour time-weighted average)
Pentek Air-Powered VAC-PAC High Performance HEPA Vacuum Systems
- Maximum static pressure: 100 inches of water
- Primary coarse filters:
- Eight inches in diameter
- Two for models 6, 9, 12 and 15 and three for models 18, 21 and 24
- Removes approximately 95 percent of 1 micron particles,
- Secondary HEPA filter (2 square feet) removes 99.97 percent of 0.3 micron particles
- Debris is deposited in a standard 55-gallons drum (23-gallons drums for use with 55-gallon overpacks are available)
- Features: automatic full-drum level alarm, connections for multiple hoses
- Weight: 750 pounds
Models | Air Flow Rates, cubic feet per minute | Compressed air supply requirements, cubic feet per minute at 85 pounds per square inch |
Model 6 | 150 | 70 |
Model 9 | 225 | 105 |
Model 12 | 300 | 140 |
Model 15 | 375 | 175 |
Model 18 | 450 | 210 |
Model 21 | 525 | 245 |
Model 24 | 600 | 280 |
Pentek Electric-Powered VAC-PAC High Performance HEPA Vacuum Systems
- Primary coarse filters:
- Eight inches in diameter
- Two for models 10 and 13 and three for model 22
- remove approximately 95 percent of 1 micron particles,
- Secondary HEPA filter (2 square feet) removes 99.97 percent of 0.3 micron particles
- Debris is deposited in a standard 55-gallons drum (23-gallons drums for use with 55-gallon overpacks are available)
- Features: automatic full-drum level alarm, connections for multiple hoses
- Automatic self-cleaning by reverse-flow pulses of high pressure air
Models | Air Flow Rates, cubic feet per minute | Maximum static pressure, inches of water | Rated Motor Horsepower | Weight, pounds |
Model 10 | 250 | 93 | 5 | 950 |
Model 13 | 325 | 100 | 7.5 | 1,100 |
Model 22 | 550 | 102 | 15 | 1,250 |
Pullman-Ermator single phase electric dust extractors
- Filtration: cyclonic separator, coarse filter and HEPA filter capable of removing 99.97% of 0.3 micron particles (the most penetrating size)
- Sound pressure level: 75 dBA or less (OSHA’s Permissible Exposure Limit for an 8-hour time-weighted average is 90 dBA)
Models | Air Flow Rates, cubic feet per minute | Static Pressure, inches of water | Dust Collection | Filter Area (coarse/HEPA), square feet** | Horsepower | Power Requirements | Weight, pounds |
S1200 | 118 | 90 | Longopac® bag system* | 6.6/9.1 | 1.7 | 120 volts, 9.6 amps or 230 volts, 4.4 amps | 62 |
S1300 | 118 | 90 | 3.4 gallons | 16/9.1 | 1.7 | 120 volts, 9.6 amps or 230 volts, 4.4 amps | 62 |
S2400 | 235 | 90 | Longopac® bag system* | 11/18.34 | 3.4 | 120 volts, 19.2 amps or 230 volts, 8.8 amps | 62 |
S2800 | 235 | 90 | 9.8 gallons | 11/18 | 3.5 | 120 volts, 8.8 amps | 99 |
* Longopac® bag system uses a 70 foot long plastic tube that is divided and sealed at the desired length
** Greater area allows more time between filter cleaning or replacement
(Photo courtesy of Husqvarna AB Construction Division)
Pullman-Ermator three phase electric dust extractors
- Filtration: cyclonic separator, coarse filter and HEPA filter capable of removing 99.97% of 0.3 micron particles
- Dust collection: Longopac® bag system which uses a 70 foot long plastic tube that is divided and sealed at the desired length
- Sound pressure level: 75 dBA or less (OSHA’s Permissible Exposure Limit for an 8-hour time-weighted average is 90 dBA)
Models | Air Flow Rates, cubic feet per minute | Static Pressure, inches of water | Available Hose Diameters, inches | Filter Area (coarse/HEPA), square feet* | Horsepower | Power Requirements | Weight, pounds |
T3000 | 153 | 125 | 2 | 23/6.6 | 4.8 | 230 volts, 7.5 amps | 183 |
T3500 | 188 | 125 | 2 or 3 | 15.1/26.9 | 4.8 | 230 volts, 7.5 amps | 313 |
T7500 | 353 | 110 | 2 or 3 | 24.8/53.8 | 10.4 | 230 volts, 24.2 amps | 417 |
T8600 | 353 | 110 | 2 or 3 | 24.8/53.8 | 10.4 | 480 volts, 11.9 amps | 439 |
T12600 | 647 | 110 | 3 | 41/108 | 17.4 | 480 volts, 21 amps | 716 |
* Greater area allows more time between filter cleaning or replacement
(Photo courtesy of Husqvarna AB Construction Division)
Pullman-Ermator cyclonic pre-separators
- Removes approximately 90 percent of particulate and can be used with Pullman-Ermator or other dust extractors
- Dust collection: Longopac® bag system which uses a 70 foot long plastic tube that is divided and sealed at the desired length
Models | Inlet Diameter, inches | Weight, pounds |
C3000 | 2 | 49 |
C5500 | 3 | 130 |
(Photo courtesy of Husqvarna AB Construction Division)
(Photo courtesy of Husqvarna AB Construction Division)
Risks Addressed:
How Risks are Reduced:
Effects on Productivity:
Additional Considerations:
- The vacuum must be located as close to the dust generation as possible to be effective. A shroud may be needed to contain the dust so the vacuum can capture it. The shroud must be kept as close to the work surface as is practical to provide adequate dust capture.
- The particles that can do the most damage in the lungs are small enough to penetrate the filters found on many shop vacuums. Additionally, some inexpensive shop vacuums pull the dust through the motors, which can destroy the vacuum on really dusty jobs, eliminating any initial cost savings.
- For dust containing harmful particles like silica, it is important to use as high efficiency filters as practical. The best available are called HEPA (High Efficiency Particle Air) filters because they capture 99.97% of the most penetrating particles. But HEPA filters also create a greater pressure drop and decrease in air flow rate because it is more difficult to pull air through these denser filters so capture velocity may be reduced. They also require pre-filters to extend the life of the HEPA filters, which are more expensive than other filters. Studies have shown that it may be more effective to direct the exhaust air out of the work area than to attempt to add HEPA filtration for a tool where it isn't an integral part already. HEPAs require routine disposal of prefilters, which can cause exposures to those doing the filter change out.
- For operations that generate large amounts of dust, cyclonic collection units, if available, may be the best solution. Rather than require more expensive filters and bags that must be frequently changed, cyclonic units spin the particles and drop them into cheap bags that need to be replaced far less frequently because loading of the bags does not cause a pressure drop.
- Vacuum performance must be monitored on a regular basis. For high dust generating tasks, dust caked on the filter may reduce flow to a level where it no longer provides adequate dust capture. Automatic and manual filter shakers, coarse pre-filters and cyclonic collections units are available with some vacuums and may help maintain the air flow rate.
Availability
Pentek concrete scabblers and vacuum systems
contact 1-412-262-0725 info@pentekusa.com
Pullman-Ermator Inc.
To obtain information, visit single phase electric dust extractors and three phase electric dust extractors and c-line pre seperators
or contact 1-855-736-2869 info@ermatorusa.com
EDCO, Inc. Pneumatic Scabblers and Vacuums
To obtain information, visit http://edcoinc.com
or contact 1-800-638-3326 info@edcoinc.com